Product Overview
1. Equipment Overview
The Artificial Turf Abrasion Tester simulates the movement of athletes wearing studded sports shoes on the turf by rolling the studded roller of the LSK-YD05 testing equipment back and forth on the artificial turf sample. After a specific test cycle, the abrasion condition of the turf is inspected and evaluated.
Artificial turf with excellent abrasion resistance features higher durability and a longer service life. Integrating the advantages of advanced foreign counterparts with independent innovation, this tester adopts two independent motion systems in both horizontal and vertical directions to more reasonably simulate the actual abrasion conditions of artificial turf during use. It also boasts a compact structure, low noise, simple operation, as well as a user-friendly and elegant design.
2. Compliance Standards
2.1 Complies with the requirements of relevant testing standards including FIFA 09, BS & EN 13672:2004, BS & EN 15306, and GB/T 20394-2006.
2.2 FIFA (Fédération Internationale de Football Association) — FIFA Quality Concept for Football Turf, August 2006. Durability testing requirements (and equipment) for artificial turf yarn products are as follows:Durability Test — Abrasion Resistance.Abrasion Resistance: The turf is artificially abraded (simulating 5 years of wear and tear), and the following items are tested: shock absorption, vertical deformation, vertical ball rebound and rotational resistance (see Table 1). Table 1 Abrasion Resistance Test Items
| Test Performance | Test Method | Quality Criterion |
|---|
| Abrasion Resistance | EN 13672 | Test the shock absorption, vertical deformation, vertical ball rebound and rotational resistance of the sample after abrasion |
3. Equipment Features
3.1 The specially designed stud-integrated cylindrical abrasion roller is easy to adjust during the test. The regulator can control the roller to move left or right to adapt to the artificial turf for the relevant test. After the test, the roller can be raised for convenient sample replacement.
3.2 The artificial turf abrasion tester adopts an integral transparent and sealed shell frame structure, featuring an elegant appearance, excellent sound insulation, and high safety and stability during the test. An aluminum alloy frame with an acrylic glass protective cover is equipped on the outside of the instrument to contain the emissions generated during the test. All safety protection doors must be closed during the test; if a safety door is opened during the test, the mechanical mechanism will automatically stop in full to ensure the personal safety of the testers.
3.3 The whole machine is controlled intelligently, and all operations of the turf test can be set on the control panel. After inputting the required parameters on the console, the machine will perform an automatic cycle test. The test can be paused at any time during the process to open the safety door and observe the wear degree of the sample.
3.4 This tester can conduct two types of simulation tests: random loading abrasion test and transverse movement abrasion test. These abrasion test methods specified by relevant standards can avoid the regularity of test experiments.
4. Equipment Structure
4.1 The whole equipment adopts an electrophoretic aluminum alloy frame structure, and the surface of all parts is treated with chrome plating or anodization for rust and corrosion resistance, achieving an elegant appearance and long service life.
4.2 The loading of the test roller is driven by a servo motor and a ball screw to accurately control displacement and time. The height test is equipped with high-precision pressure and displacement sensors for accurate measurement, and a lifting mechanism is provided for convenient sample installation and collection.
4.3 The whole machine is controlled by a PLC and operated by a microcomputer, which is simple and convenient.
4.4 System structure of the artificial turf abrasion tester:
Transverse movement system: including two rollers, linear guide rails, chain wheels and chains, rack and pinion, motor, travel switch, frequency converter and counter;
Longitudinal movement system: including pallet, linear guide rails, motor and frequency converter.
5. Main Technical Parameters
5.1 Control mode: German Siemens PLC and touch screen operation;5.2 Display mode: 7-inch true color LCD screen, Model: SMART700;5.3 Working mode: Manual/Auto selectable;5.4 Data output: Standard RS232 interface and print output;5.5 Force applying device: Servo motor driven; Main motor (1 unit): Panasonic; Height test motor (1 unit): Panasonic; Loading and lifting motor (1 unit): Three-phase AC motor;5.6 Test accuracy: Force F ±0.5%, Dimension D ±0.2mm, Position P ±2mm;5.7 Roller requirements: 2×0.5m, double rollers; Specially designed stud-integrated cylindrical abrasion roller;5.8 Test times: Arbitrarily settable within the scope of standard requirements;5.9 Test speed: Arbitrarily settable within the scope of standard requirements;5.10 Test stroke: Presettable from 0.1 to 1.8m;5.11 Equipment power supply: AC220V 50Hz;5.12 Equipment power: Approximately 3KW. 6. Main Configuration List
6.1 One set of Siemens PLC programmable controller, Model: S7-330T; One A/D converter; One set of 7-inch true color touch screen, Model: SMART700;6.2 Frequency converter: Panasonic (Japan);6.3 One Panasonic servo motor with 1KW power;6.4 Two high-precision variable speed motors;6.5 One pressure sensor: Sensen (USA);6.6 One displacement sensor: AMT (Germany);6.7 Steel spray-painted gantry frame; Gantry beam (casting) material: Ductile Iron HT250, Heat treatment: Annealing, Processing method: Grinding;6.8 Travel test switch: One set of Autonics (South Korea);6.9 Counter: Four units of Autonics (South Korea);6.11 One set of roller system; Roller material: High-strength PP plastic or POM plastic;6.12 One set of up and down lifting system;6.13 Guide rail: Main guide rail (1 pair/2 pieces), imported brand linear guide rail;6.15 One set of test software.
